Bag In Box Filling Machine

OPTIMA specialises in Bag In Box Liquid Filling Machines/Fillers. Over 26 years of experience in the field of liquid filling machines makes us most realiable solution provider in the industry. 

Product Types: For any liquid like juice, beer, olive oil etc. 

The Bag In Box Fillers are available in wide range of models and configurations to be able to weigh all kinds of liquid products. The structure is completely made exclusively of stainless steel. All parts in contact with the product can be quickly and easily disassembled for thorough cleaning. 

Our Bag In Box Fillers  are available with manual, semi automatic or fully automatic. 

As every application is different in this sector we recommend you to contact us to discuss your requirements and we will visit you to understand your requirements.

BB10 Bag In Box Filling Machine

    STANDARD FEATURES (for Code 9005):

    • Stainless stell filling gun
    • Adjustable support for the bags
    • Closing system for taps
    • Digital flow meter with calibration. Max max 7000 L/h
    • PVC fitting
    • Stainless steel desk with adjustable legs
    • Maximum temperature 80 C°

    Description: 

    Manual filling for bag in box, made entirely in stainless steel AISI 304 with 4 adjustable fit for installation on a support desk, dose not requires air and electrical supplies.

    The machine is designed to perform an easy fill of small quantity bags or any type of container (compatible with the filling gun). It is equipped with a digital flow meter ENO 24 with calibration of fill; support plate for bags, adjustable in height; filling gun in stainless steel; closing lever faucet. uitable to fill the filtered liquids such as WINE and JUICE.

    The filling can be done by gravity or with pumps compatible with the flow sensor.

     

    Model Connection Capacity 10 lt/h Weight Dimension
    Primo kit diam. 20 mm 50 5 kg 300x150x200 mm
    BB10 diam. 20 mm 50 25 kg 600x600x700 mm

BB12 Bag In Box Filling Machine

    STANDARD FEATURES:

    • Panel control with PLC to program capacity and calibration
    • Digital flow meter max 7000 L/h
    • Inox desk , with adjustable and removable support. 4 adjustable feet
    • Filling head in stainless steel
    • Pulser valve for manual injection of nitrogen
    • Blocking system for filling head
    • Drop collection support
    • Automatic start and stop for an external pump
    • Double semiautomatic system to open and close tap
    • Fitting d.20mm
    • Capacity to fill flexible bags or Pouch (high or low type) since 1 lt capacity
    • Capacity to fill rigid cans rectangular type or circular type (maximum 85cm diameter)
    • SS fitting for cleaning circuit (CIP)

    Description: 

    SIMPLICITY: Machine completely built in stainless steel with adjustable and excludable support surface. It is equipped with 4 adjustable feet for installation on a support desk (a stainless steel trolley can be supplied on request). It does not require any pneumatic supply (except in the case of optional vacuum system). It is the ideal solution for companies with small annual production volumes. The filling cycle is performed automatically: Start, Fill; Stop. The operator selects the format and maneuvers the extraction and insertion pliers of the cap, following the progress of the filling on the display. The control panel controls the switching on and off of an external pump (the combination is available with both ENOS 20 centrifugal pump and EURO 20 volumetric pump). A pulser valve allows manual injection of inert gas at the end of the cycle. The vacuum function is available as an option, and requires connection to a 6 bar pneumatic circuit. The possibility to choose between different types of flow sensors ensures optimal use of the machinery on applications such as: WINE, OIL, FRUIT JUICES (non-viscous filtrates). Possible use on hot liquids.

    PRECISION: The electronic panel allows the calibration of the instrument with a repeatability of the volumes filled with an error of ± 5 / 10cl (depends on the instrument used).

    HYGIENE: Use of full-closing drip-free filling valve; complete emptying of the pipes with easily openable sanitary clamp fittings; washing CIP circuit with tap supplied. Possibility to perform 110 ° C steam sterilization using the appropriate high temperature kit.

    OTHER ADVANTAGES: tilting and removable support surface with the possibility of filling rigid containers (for example PET, aluminum, glass) both rectangular and circular (maximum diameter 85mm); possibility to request adapters for countless types of caps and bags (PUOCH, BERKER, QCS, QCD, etc.); possibility of connecting any type of single-phase external pump (compatible with the capacity of the flow sensor used); possibility of filling also for FALL, without the use of a pump.

     

    Model Power Connection Weight Dimension Capacity 5 lt/h Capacity 10 lt/h Capacity 20 lt/h
    BB12 220V 50/60Hz Diam 20/25 mm 50 kg 740x900x720 mm 150 100 40

BB20 Bag In Box Filling Machine

    STANDARD FEATURES: 

    • PLC panel control touch screen type, multilanguage multiprogram
    • Electromagnetic sensor Burkert type, for cold liquid (like wine/water)
    • Vacuum system and Nitrogen system
    • Automatic air piston for blocking the filling head
    • Impeller pump HP 1,5with by-pass, model EURO 30, capacity 4500 lt/h
    • Silenced air compressor hp 1,5 oiless
    • Double start switch
    • Capacity filler Bag in Box, Pouch, from 1 liter up to 30 liter
    • Semiautomatic hand-wheel for adjust the filling head's height
    • Pickers for open and close taps. VITOP standard (other on demand)
    • Stainless steel desk with 4 wheel
    • Adjustable support for carton
    • SS fitting for cleaning circuit (CIP). Automatic program for cleaning
    • Total drain valve install on pump body
    • Pipe in rubber
    • Fitting connection Triclover 1,5"

    Description: 

    SIMPLICITY: the machine automatically carries out the filling cycle: empty; filling; arrest; nitrogen injection. The operator selects the format and operates the extraction and insertion pliers of the cap, following the progress of the various phases on the display. The format change is immediate: it only needs to type the desired capacity. The possibility to choose between different types of flow sensors ensures optimal use of the machinery on applications such as: WINE, FRUIT JUICES, OIL, ICE CREAMS, CREAMS, ETC. Filling can be carried out at room temperature or hot up to 100 ° C. In this case, specific accessories are provided for connecting the filler to the pasteurisers: storage and concentration tanks with level probes; bag inlet temperature control kit (see fruit / filler processing section). Self-priming volumetric pumps with rubber impeller are installed as standard: high flow rate; possibility to prime from any container; steady flow; anti-pressure by-pass valve; total drain valve for emptying the filling circuit.
     

    PRECISION: the electronic panel allows the control and management of all the filling phases, guaranteeing a repeatability of the volumes filled with an error of ± 5cl. Possibility to carry out 3 different types of AUTOTUNING regulation, macro error (pulses / liter), micro error (addition or subtraction of the centiliters).

    HYGIENE: use of a drip-free filling valve; complete emptying of the pipes by means of a drain valve located on the pump; washing CIP circuit with stainless steel tap; preset programs for sanitizing with detergents or for sanitizing with steam 110 ° C (requires the appropriate kit for high temperatures). On request possibility to install 10 ”or 30” housing filters or predisposition for connection to housing filters external to the machinery.

    COMPONENTS: the machine contains all the components necessary for operation: self-priming electric pump of 4500lt / h, silenced oiless compressor, flow sensor of various types. The electrical connection is sufficient for operation. In addition, the use of the self-priming pump and the frame on wheels allow it to be installed in any environment, even far from the storage tanks for the liquid to be filled.

    OTHER ADVANTAGES: structure and mechanical components completely in AISI 304 stainless steel; filling head height adjustment with external handwheel; head block during filling; possibility to request adapters for countless types of caps and bags (PUOCH, BERKER, QCS, QCD, etc.); inclined stainless steel top to facilitate sanitizing and handling of the bags; multilingual display (Italian, English, French, German, Russian, Spanish, Croatian); support surface for height-adjustable cardboard boxes; adjustable adapter for inserting bags inside the boxes; horizontal transport frame; immediate assistance in 24 / 48h.

     

    Model Triclover connection Capacity 5 lt/h Capacity 10 lt/h Capacity 30 lt/h Power kw Dimension Weight
    BB20 1,5″ with hose fitting 20mm 240 pcs 180 pcs 130 pcs 1,1 220V, 50-60hz monophase 600x820x1600 mm 110 kg

BB30 Bag In Box Filling Machine

    STANDARD FEATURES: 

    • Panel control in inox with touch screen PLC SIEMENS multilanguage and multiprogram
    • Electromagnetic flow meter Burkert type
    • Vacuum system and Nitrogen injection
    • Automatic open/close of the bags. Vitop standard supplied
    • Volumetric pump with rubber impeller self priming 900 rpm, with bypass and total drain valve
    • Vacuum-sealed filling system
    • Possibility to fill flexible bags or Pouch (higher type) from 1Lt capacity
    • Frame in stainless steel with 4 wheels and 2 fixing feet
    • Inox fitting for CIP cleaning. Automatic cleaning program
    • Safety protection
    • Adjustable inox support for carton

    Description: 

    SIMPLICITY: The machine is completely built in stainless steel, with a large roller surface for sliding the containers. The filling cycle is completely automatic: the machine performs all the operations of opening, closing, vacuum, saturation with inert gas, filling. In addition, a special closing system keeps the container sealed during all the filling phases, reducing the oxidation and contamination of the filled product. The operator only has to position the bag and check the progress of the various operations. The SIEMENS touch screen control panel allows you to manage the machine in just a few moments both in filling operations and in washing and sanitizing operations. The standard equipment of self-priming volumetric pumps with rubber impeller guarantees: high flow; possibility to prime from any container; steady flow; anti-pressure by-pass valve; total drain valve for emptying the filling circuit. The possibility of installing special pneumatic adapters allows you to work with the machine countless types of caps, in addition to the VITOP supplied as standard

    PRECISION: the control panel equipped with SIEMENS PLC allows you to manage all the filling phases, adapting the machinery to any type of liquid treated (wine, fruit juices, oil, water, creams, etc.). Possibility to carry out 3 different types of AUTOTUNING regulation, macro error (pulses / liter), micro error (addition or subtraction of the centiliters). Repeatability of volumes with error of 0.5-0.2% (varies according to the type of sensor installed). Possibility of installing electromagnetic or induction flow sensors

    SPEED: all operations carried out automatically by the filler are set by the operator according to their needs: vacuum time, gas injection times, filling speed, opening and closing speed of the bag. The possibility to choose between two types of pumps with different flow rates and to install a speed variator allows you to easily reach all the desired capacity objectives.

    SAFETY AND CLEANING: total protection in the use of the machinery with the presence of safety barriers and travel buttons. The machine is equipped with automatic programs for sanitizing both with detergents and with 110 ° C steam (requires the appropriate kit). A stainless steel tap is supplied as standard for the washing CIP circuit. The anti-drip total closure valve guarantees the escape of liquids at the end of the filling. The VACUUM filling system (bottom container closure system), in addition to minimizing the risks of contamination of the filled products, facilitates installation and format change, avoiding adjustments to the filling head height. Possibility to install 10 “or 30” filter housing (separate from the machine body), for final sterilization safety before filling.

    RELIABILITY: Use of SIEMENS electrical and pneumatic components of primary brands, always available in our warehouses; possibility of carrying out remote assistance interventions upon customer request.

    OTHER ADVANTAGES: adjustable support for the cardboard box; large support surface with sliding rollers, with drip tray with total drain; 7 “display; multilingual programming (English, French, German, Spanish, Russian) selectable from the front panel; oiless filter for air circuit; stainless steel control panel; pneumatic and electronic system easily accessible and equipped with lighting; POUCH and STAND-UP filling.

    MODELS

    Cod.9400 – BB30 with pump capacity 4500 lt/h

    Cod.9401 – BB30 with pump capacity 9300 lt/h

     

     

     

BB50 Bag In Box Filling Machine

    STANDARD FEATURES: 

    • PLC Siemens
    • Remote assistance kit with LAN switch connection
    • Electronic panel touch screen type wide 7"
    • Automatic vauum and nitrogen injection
    • Automatic loading of the bags
    • Volumetric pump with rubber impeller and bypass 9300 lt/h capacity, total discharge valve
    • Adjustament of the filling head
    • Filling of continue bags or single bags with Vitop faucet or pouch high version, other faucet on demand
    • Frame in stainless steel with 4 wheels and 4 fixing feet
    • Electronic speed variator for pump
    • Cleaning fitting for CIP circuit
    • Additional inox roller on stand for loading net bag
    • Additional Inox roller s on stand for filled bag 10 and 20 lt automatic type
    • Panel control on separate stand with 5 meter connection cable
    • Power supply 220V/380V 5 Poles

    Description: 

    Automatic filler for processing with bags in continuous, and single from 1 to 20 liters

    The structure is completely in AISI 304 stainless steel, with a roller bags sliding surface motorized both in height and in inclination, for the optimal pinpoint identification of the level.

    The machine performs all operations: bag loading, opening, filling, closing, vacuum, and saturation with inert gas. The filled bags are automatically ejected. The operator only has to separate the filled bags from those being filled.

    The touch screen control panel allows you to manage the machine in a few moments, setting: the production batch (type and number of pieces to be filled); filling parameters (vacuum time, nitrogen, calibration); the speed of filling; and the method of filling itself (single bag, continuously, or step-by-step). The safety barriers installed on the machine prevent the operator from accessing the machine movement during operation.

    The bags are loaded automatically from the rear, facilitated by an idle roller, and controlled by an automatic piston

    As standard, the machine is supplied in full optional equipment which includes: volumetric electric pump with 9500 l / h rubber impeller equipped with anti-pressure bypass and total drain valve; stainless steel induction flow sensor with 0.2% repeatability error; optical detection system, with laser technology, for the presence of a bag; control panel installed on a mobile platform for installation on the right or left of the machine according to the operator’s needs; built-in remote assistance module with LAN socket; additional stainless steel roller conveyor to facilitate continuous filling of 10 and 20 liter bags; electronic speed variator for electric pump control; 4 parking feet, to be applied during operation.

    o allow more continuous and precise processing, a 200 lt stainless steel storage tank can be supplied on request, for the connection of the filler with the filtration systems of the cellar. In addition to being equipped with a signal that stops filling below a minimum level, the tank manages the filter system feed pump with automatic level probes (in the case of inverter pumps it is possible to install proportional sensors for avoid pump pauses.

    Cleaning: The machine is equipped with automatic programs for 110C ° steam sanitization or sanitizing with cleaning liquids (a stainless steel fitting for the CIP circuit is supplied with the machine).

     

    Model Fitting Power Capacity 5 lt/h pz Capacity  10 lt/h pz Capacity 20 lt/h pz Engine Hp/Kw Dimension Weight
    9450 DIN40 MF 220V 50Hz / TF 380V 5 Poli 450 300 200 3 (2) 1700x1400x2100 mm 300Kg